Technological packages
“Small investments big results”
…with this slogan, we wish to support our customers in reaching their goals of environmental sustainability, work safety and improved final product quality, through technological innovation and a quick return on investment.
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Danieli is focused on developing and standardizing high-quality technology “packages“ that are proven to be financially and technically feasible, in terms of the anticipated technological, ecological, and economic benefits.
These packages can be installed on Danieli plants and also on most of the equipment supplied by others.
Base criteria for the Technological Packages concept:
- Reducing conversion costs in all aspects (man-power, consumption figures, inventory, etc.);
- Enhancing product quality;
- Extending product ranges;
- Improving operators’ safety and environmental sustainability;
- Applying predictive and minimized maintenance procedures;
- Shortening implementation and shutdown periods.
The current market situation requires specific equipment upgrades rather than extensive greenfield installations, and so the main activities are split between two lines that, for simplicity, will be called “Plug & Play” and “Tailor-made” Tech Packages.
Plug & Play Tech Packages are structured to easily interface with existing automation, mechanical, hydraulic and electrical installation, with a short-term ROI.
Tailor-made Tech Packages are engineered for executing major equipment upgrades with short- to medium-term ROI and minimal plant downtime.
Ironmaking and steelmaking
Ironmaking and steelmaking
Direct reduction, scrap processing, melting and recovery plants
Ironmaking
IJ CHARGING
Hydraulic charging unit
IJ STOVE
Hot blast stove technology
IJ PCI
Pulverized Coal Injection
IJ CLEAN
Cyclone-based blast furnace gas cleaning
IJ GRAN
Blast furnace slag granulation
Electric Steelmaking
Q-ONE
Efficient energy source for Electric Arc Furnace through Hi-performance power unit
Q-MELT
Automatic electric arc furnace
Q-SHRED
Shredder technologies suite
Q-STS
Scrap laser scanner for continuous charging conveyors
Q-P MET
EAF slag builders calculator and process simulator
Q-SPIKE
MV and HV furnace breaker monitoring system
Q-S MET
Process simulator for LRF, VTD & VOD
Q-PDC
Power demand control
Q-REG
Advanced electrode control system
Q-CHARGE
Least-cost calculator for EAF charges
Q-SmarTEC™
Electrode saving tool
Q-PANELS
Long-life energy saving panels
Q-ATS
Automatic tapping system
Q-SLAG
Slag free tapping system
Q-EBT SAND
Automatic EBT inspection and sand-filling system
Q-EBT EYE
High resolution EBT camera for EAFs
Q-STAP
EBT emergency opening - cleaning device
Q-STROP
EBT taphole cleaning system
Q-ROBOT MELT
Complete solution for EAF and LF area
MOTANK
Remote-controlled ram for slag door cleaning
Oxygen Steelmaking
C-DRIVE
Automatic tapping for BOF
C-HAWK
Highly dynamic and flexible slag retention system in converter steelmaking
C-WATCH©
Leakage detection and power management system for BOF cooling circuit
C-SUBLANCE
Sublance based process control systems
C-Desulph
Hot metal desulphurization by lance injection of reagents
SPM Steel Plant Model
The comprehensive solution for steel plant logistics
Flat products
Flat products
Casting, rolling mills, processing and finishing lines
Continuous Casting
Q-LEVEL+
Accurate mold level control system
Q-MAP
Real time mold monitoring system
Q-OPTIMUM
State of the art segment technology
Q-MOD
On-line mold oscillation diagnostic system
Q-INMO+
Hydraulic oscillator technology
Q-WIDTH
Mold width technology
Q-TECH
Advanced mold process analysis system
Q-ROLL
Innovative roll technology
Q-CORE AND Q-PULSE
Dynamic soft reduction technology for continuous slab casters
Q-COOL
Dynamic secondary cooling technology
Q-MIX
Tundish mixed steel prediction system
Q-CUT
Cutting process optimization
Q-ART
Quality Assessment in Real Time
MULTI-MODE® EMB
Electromagnetic braking (EMB) for thin slab casters
MULTI-MODE® EMS
Mold stirring for slab casters
Q-ROBOT CAST
Multipurpose robotic cells for ladle area and powder management
INTELLIGRIND
3D Automatic surface defects detection and mapping
Hot Rolling Mills
SYHEAT-OPS
Reheating furnace process optimization
DESCALE-MASTER
High-pressure water descaler
Q-CROP
Shears solutions for crop head optimization
HAWC
Hydraulic automatic width control
HAGC
Hydraulic automatic gauge control
Q-SHAPE CONTROL
Crown and flatness control systems
Q-COOLMILL
Mill stand cooling and sealing
Q-CHANGE
Quick work and back-up roll changhing for rolling mills
C-TYPE EDGE HEATERS
Induction edge heating on hot strip mills
Q-MPE
Mechanical properties estimator for hot rolled flat products
Q-HEAT
Induction heating system for long and flat products
Q-FLOW+
Advanced laminar cooling system for hot strip mills
DQ - DIRECT
Compact cooling system to increase cooling rate, save alloy costs and extend steel grades portfolio.
EXSTREAM
Cooling solutions for advanced material properties in plate mills
FAST PINCH ROLL CHANGE
Innovative pinch roll design for quick roll changing
POWERFUL DOWNCOILER
For strip thicknesses up to 25.4 mm and steel grades up to APIx100
HS-COILING
High-speed semi-endless and endless shear and downcoilers
Q-SAMPLE
Sampling solutions for any strip thickness & width range up to API x120 steel grades
PALLET-CONVEYOR
Pallet-type coil conveyor system for high-productivity plants
PQL
Premium quality leveler suite to increase plate leveler capacity
D-PCO
Plate Cut scheduling Optimization
Self recuperative burners
in roller hearth furnaces: increasing energy efficiency in TSR mills
Cold Rolling and Strip Processing Lines
X-DRY
Confined jet dryer for cold rolling mills
D-ATS
Advanced threading and tail out strategies for double stand cold mills
D-REC
Automatic eccentricity compensation
X-TRIM
Side trimmer for cold rolling mills and processing lines
TURBOFLO®
For high productivity pickling lines
Q-SURFACE
Skin-pass mill and tension levelers
RTS
Radiant Tube Section: the heart of strip annealing
DAN-COATERS
For strip processing lines
CXJ
Compact X-JET wiping system for the most uniform and thinnest zinc coating
Q-ROBOT ZINC
Solutions for hot dip galvanizing lines
Long products
Long products
Casting, rolling mills, tube, pipes, extrusion and forging plants
Continuous Casting
HY-POWER STOPPER
Steel flow control for high performance and low cost
FASTCAST CUBE™
Innovative mould oscillator for excellent caster performances
HY-POWER
Oscillation drive system
POWER MOULD™
Mould for high productivity and quality in billet and bloom casters
Q-INMO+
Hydraulic oscillator technology for bloom casters
Q-SOFT
Dynamic mechanical soft reduction for continuous billet and bloom casters
Q-ROBOT CAST
Multipurpose robotic cells for ladle area and powder management
M-EMS, S-EMS F-EMS
Electromagnetic stirring for billets and blooms
Q-EMS
Dynamic final electromagnetic stirring system for continuous billet and bloom casters
Hot Rolling Mills
Q-HEAT
Induction heating system for long and flat products
SYHEAT-OPS
Reheating furnace process optimization
K-WELDING
How to save 5 euro per ton with Danieli endless welding process
DSD - The Drawer - Draw Sizing Danieli
Four-rolls reducing and sizing block (patent pending)
MRB
Absolute precision slit rolling procedures with motorized rest bar
QST
In line quenching & self-tempering system for beams
RH2 Rail Head Hardening
In line hardening system for rail heads
K-WHY
Cost effective saving process for on-line surface quenching and self-tempering
DRC System
Servo-controlled ring changing device for the fast finishing blocks
HSS-HIGH SPEED WIRE ROD CROP SHEAR
Head and tail trimming at 120 m/s of 4.5÷32-mm-dia wire rod
K-SPOOL
The heaviest, the fastest, the winning combination to produce 8 ton spooled coil while rolling in endless mode
K-BUNDLING
No more tangled bars with Danieli pfb – perfect bundling system
Hot Cut Optimization
System for alloy steel bar plants
Tying Optimization
Tying area control system
Q-ROBOT ROLL
Anthropomorphic robot stations for long products finishing and labeling
MH INTELLIGENT ROLLER GUIDES
Automatic guide with on-line dimension change
Tube and Pipes Plants
ODMS
Outside Diameter Measuring System
MULTICUT
Multi-head flying-cut-off in ERW (Electro Resistance Welding) pipe lines
ATC
Adaptive (wall) thickness control
CMC
Controlled mandrel cooling
HBC
Hot billet centring machine for hot billet punching in seamless tube rolling mill plants
HCMD
Hydraulic capsule and motor drive functions
PIERCER II SECTION
With in-line plugbar changing
Q-ROBOT TUBE
Anthropomorphic robot stations for tube finishing and labeling
Extrusion and Forging
DANFORGE®
High - performance integrated press and manipulator control
Forging Tools Pack
Execution of automatic forging sequences, for higher productivity & quality
Aluminium and
Non-Ferrous Metals
Non-Ferrous Metals
Aluminium and
Non-Ferrous Metals
Casting, rolling mills, finishing and extrusion presses
Hot Rolling Mills
Q-EDGER
Vertical edger for optimum yield and width control
ISIM
Innoval Spray Impact Model for all rolling mills
Q-DFC
Dual coolant flexibility for aluminium rolling mills
Q-SB
Scatch brushes for aluminium work rolls
Q-HEAVY CROP
Heavy shear for high-quality cropping and plate dividing
Q-PRESS
Transversal presses for plate stretcher
Cold Rolling and Strip Processing
Q-RCS
Roll coolant system for aluminium rolling mills
Q-PREP
Preparation Station
DDM
Old beauties turn into DIAMONDS
(aluminium cold mills)
Q-MILL
The quick improvement package applicable to all the cold and foil mills
HI-RES®
Innovative solutions for the most optimized and customized spray coolant systems
QIL
Danieli Quality Inspection Line
Q-ROPO
Roll polishing device for bright rolls and strips
DAN ECO²
Cleaner solutions for aluminium mills ECOnomically and ECOlogically
DAN-PURITY
Rolling oil filtration system
DF COULOMBOPT
Electrostatic oiler for cold mills and cutting lines
Q-MANDREL CHANGE
Automatic changing devices for recoiler mandrels
Q-UICKTOOL
Automatic slitting tool changing device - turnstile solution
Extrusion Presses
ESED 4.0 CHP SYSTEM
Energy Saving Electrical Drive
BREDANEXT
BREda DANieli EXTrusion maintenance support and trouble shooting
Cross products
Cross products
Maintenance, management, environment and cranes
Plant maintenance and management
Q3-Intelligence
Business intelligence, integrated data acquisition, analysis and problem solving platform
Q3-MET
Manufacturing Execution System (MES) for the metals industry
DANIELI CMS
Danieli Condition monitoring system for the metals industry
Q3-DMMS
Danieli Maintenance Management System: maintenance effectiveness for metals industry profitability
SAFESTAR
Integrated communication system for safety supervision
TELESERVICE
Worldwide assistance for steelmaking plants
Q-LIVE
A strategic investment for reduces the commissioning time up to 20%
BREDA TELESERVICE
Optimizing the performance of extrusion and forging plant
Environment and Systems
ECOGRAVEL®
EAF slag recovery turns a waste disposal problem into a business opportunity
CHR™
Clean Heat Recovery™ from EAF hot fumes to electric energy
INDUTEC®
EAF dust recovery system, total recycling concept for a green steel meltshop
Direct contact
techadvances@danieli.com