Products

Technological packages

For a competitive opex
in the metals industry

Focus on continuous improvement
Continuous modernization, upgrading and integrating new and modern processes and production methods are the main focus for steelmakers today, to improve the production level of their plants and at the same time to decrease the conversion costs.

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For this reason Danieli is focusing on the development and standardization of high-quality technological packages that are proven to be financially and technically feasible, in terms of the anticipated technological, ecological, and economical benefits.
Such technological packages can be installed on Danieli plants and also on most existing equipment supplied by others.Having a 360° portfolio of products within the Danieli Group allows us to provide solutions with a solid integration of mechanical, electrical, process and automation procedures, including the maintenance aspect of each optimization.

We focus on the following main aspects:

  • Reducing conversion costs in all aspects (man-power, consumption figures, inventory, etc.);
  • Improving product quality;
  • Improving product ranges;
  • Operator safety and environmental sustainability;
  • Predictive and minimized maintenance procedures;
  • Short implementation and shut down periods.


The enclosed selection of Technological Packages for long and flat continuous casting machines is just the tip of the iceberg in terms of solutions available from Danieli across the range of steel plant processes, from raw material to the finished products. We invite all steelmakers to explore the full range of products dealing with plant upgrading and plant modernization.

Ironmaking and steelmaking

Ironmaking and steelmaking

direct reduction, scrap processing, melting, refining and recovery plants

Ironmaking
IJ BF
Modern blast furnace technology
IJ CHARGING
Hydraulic charging unit
IJ STOVE
Hot blast stove technology
IJ PCI
Pulverized Coal Injection
IJ CLEAN
Cyclone-based blast furnace gas cleaning
IJ GRAN
Blast furnace slag granulation
Oxygen Steelmaking
C-DRIVE
Automatic tapping for BOF
C-HAWK
Highly dynamic and flexible slag retention system in converter steelmaking
C-WATCH©
Leakage detection and power management system for BOF cooling circuit
C-SUBLANCE
Sublance based process control systems
C-Desulph
Hot metal desulphurization by lance injection of reagents
SPM Steel Plant Model
The comprehensive solution for steel plant logistics
Electric Steelmaking
Q-MELT
Automatic electric arc furnace
Q-SHRED
Shredder technologies suite
Q-STS
Scrap laser scanner for continuous charging conveyors
Q-P MET
EAF slag builders calculator and process simulator
Q-SPIKE
MV and HV furnace breaker monitoring system
Q-S MET
Process simulator for LRF, VTD & VOD
Q-PDC
Power demand control
LINDARC™
Real time laser-based off-gas analysis system
Q-REG
Advanced electrode control system
Q-CHARGE
Least-cost calculator for EAF charges
Q-SmarTEC™
Electrode saving tool
Q-PANELS
Long-life energy saving panels
Q-TEMP
Impulse, contactless temperature sensor
Q-ATS
Automatic tapping system
Q-SLAG
Slag free tapping system
Q-EBT SAND
Automatic EBT inspection and sand-filling system
Q-EBT EYE
High resolution EBT camera for EAFs
Q-STAP
EBT emergency opening - cleaning device
Q-STROP
EBT taphole cleaning system
Q-ROBOT MELT
Complete solution for EAF and LF area
MOTANK
Remote-controlled ram for slag door cleaning
ECOGRAVEL®
EAF slag recovery turns a waste disposal problem into a business opportunity
CHR™
Clean Heat Recovery™ from EAF hot fumes to electric energy
INDUTEC®
EAF dust recovery system, total recycling concept for a green steel meltshop
Flat products
Flat Products Continuous Casting
Q-LEVEL+
Accurate mold level control system for continuous slab casters
Q-MAP
Real time mold monitoring system for continuos slab casters
Q-OPTIMUM
State of the art segment technology for continuous slab casters
Q-MOD
On-line mold oscillation diagnostic system for continuous slab casters
Q-INMO+
Hydraulic oscillator technology for continuous slab casters
Q-WIDTH
Mold width technology for continuous slab casters
Q-TECH
Advanced mold process analysis system
Q-ROLL
Innovative roll technology for quality slab casting
Q-CORE AND Q-PULSE
Dynamic soft reduction technology for continuous slab casters
Q-COOL
Dynamic secondary cooling technology for continuous slab casters
Q-MIX
Tundish mixed steel prediction system for continuous slab casters
Q-CUT
Cutting process optimization for continuous slab casters
Q-ART
Quality Assessment in Real Time for continuous slab casters
MULTI-MODE® EMB
Electromagnetic braking (EMB) for thin slab casters
IN-ROLL & BOX-TYPE EMS
Strand stirring for slab casters
MULTI-MODE® EMS
Mold stirring for slab casters
Q-ROBOT CAST
Multipurpose robotic cells for ladle area and powder management
INTELLIGRIND
3D Automatic surface defects detection and mapping
Flat Products Hot Rolling
SYHEAT-OPS
Reheating furnace process optimization
DESCALE-MASTER
High-pressure water descaler
Q-CROP
Shears solutions for crop head optimization
HAWC
Hydraulic automatic width control
HAGC
Hydraulic automatic gauge control
Q-SHAPE CONTROL
Crown and flatness control systems
Q-COOLMILL
Mill stand cooling and sealing
Q-CHANGE
Quick work and back-up roll changhing for rolling mills
C-TYPE EDGE HEATERS
Induction edge heating on hot strip mills
Q-MPE
Mechanical properties estimator for hot rolled flat products
Q-HEAT
Induction heating system for long and flat products
Q-FLOW+
Advanced laminar cooling system for hot strip mills
EXSTREAM
Cooling solutions for advanced material properties in plate mills
FAST PINCH ROLL CHANGE
Innovative pinch roll design for quick roll changing
POWERFUL DOWNCOILER
For strip thicknesses (1.2 - 25.4 mm) steel grades up to APIx100
HS-COILING
High-speed semi-endless and endless shear and downcoilers
Q-SAMPLE
Sampling solutions for any strip thickness & width range up to API x120 steel grades
PALLET-CONVEYOR
Pallet-type coil conveyor system for high-productivity plants
Q-STECKEL
The modern solutions for compact hot rolling mills
PQL
Premium quality leveler suite to increase plate leveler capacity
D-PCO
Plate Cut scheduling Optimization
Self recuperative burners
in roller hearth furnaces: increasing energy efficiency in TSR mills
Flat Products Cold Rolling and Strip Processing
X-DRY
Confined jet dryer for cold rolling mills
D-ATS
Advanced threading and tail out strategies for double stand cold mills
D-REC
Automatic eccentricity compensation
X-TRIM
Side trimmer for cold rolling mills and processing lines
TURBOFLO®
For high productivity pickling lines
Q-SURFACE
Skin-pass mill and tension levelers
Q-ROPO
Roll polishing device for bright rolls and strips
DAN-PURITY
Rolling oil filtration system
RTS
Radiant Tube Section: the heart of strip annealing
DAN-COATERS
For strip processing lines
Q-MANDREL CHANGE
Automatic changing devices for recoiler mandrels
QUICKTOOL
Automatic slitting tool changing device - turnstile solution
X-JET
Wiping systems for hot dip galvanizing lines
Q-ROBOT ZINC
Solutions for hot dip galvanizing lines
Q-CHOP
Cutter for metal packaging strips
SAVE-CUT
Scrap Cutter a fundamental solution for secure, low-noise scrap removal
Q-VARO
Vacuum roll braking units for smooth handling of sensitive strip
Long products

Long products

casting, rolling, tube, pipes, extrusion, forging and finishing lines

Long Products Continuous Casting
HY-POWER STOPPER
Steel flow control for high performance and low cost
FASTCAST CUBE™
Innovative mould oscillator for excellent caster performances
HY-POWER
Oscillation drive system
POWER MOULD™
Mould for high productivity and quality in billet and bloom casters
Q-INMO+
Hydraulic oscillator technology for bloom casters
Q-SOFT
Dynamic mechanical soft reduction for continuous billet and bloom casters
Q-ROBOT CAST
Multipurpose robotic cells for ladle area and powder management
M-EMS, S-EMS F-EMS
Electromagnetic stirring for billets and blooms
Q-EMS
Dynamic final electromagnetic stirring system for continuous billet and bloom casters
Long Products Hot Rolling
HSAW & LSAW
Pipe OD in-line measuring system
MULTICUT
Multi-head flying-cut-off in ERW (Electro Resistance Welding) pipe lines
ATC
Adaptive (wall) thickness control
CMC
Controlled mandrel cooling
HBC
Hot billet centring machine for hot billet punching in seamless tube rolling mill plants
HCMD
Hydraulic capsule and motor drive functions
PIERCER II SECTION
With in-line plugbar changing
Q-HEAT
Induction heating system for long and flat products
SYHEAT-OPS
Reheating furnace process optimization
K-WELDING
How to save 5 euro per ton with Danieli endless welding process
DSD - Draw Sizing Danieli
Four-rolls reducing and sizing block
MRB
Absolute precision slit rolling procedures with motorized rest bar
QST
In line quenching & self-tempering system for beams
RH2 Rail Head Hardening
In line hardening system for rail heads
K-WHY
Cost effective saving process for on-line surface quenching and self-tempering
DRC System
Servo-controlled ring changing device for the fast finishing blocks
K-CUT
Head and tail trimming at 130 m/s of 4.5÷25-mm-dia wire rod
K-TLOOP
The unique way dedicated to produce 4 to 8 mm-dia wire rod
K-LOOP+
Two-pipe rotor to produce 4.5 to 27 mm dia top-quality wire rod at any time for any material
K-SPOOL
The heaviest, the fastest, the winning combination to produce 5 ton spooled coil with EWR
K-BUNDLING
No more tangled bars with Danieli pfb – perfect bundling system
Hot Cut Optimization
System for alloy steel bar plants
Tying Optimization
Tying area control system
Q-ROBOT ROLL
Anthropomorphic robot stations for long products finishing and labeling
Q-ROBOT TUBE
Anthropomorphic robot stations for tube finishing and labeling
DANFORGE®
High - performance integrated press and manipulator control
Forging Tools Pack
Execution of automatic forging sequences, for higher productivity & quality
Aluminium and
Non-Ferrous Metals

Aluminium and
Non-Ferrous Metals

scrap processing, melting, casting, rolling, drawing, finishing, processing and extrusion plants

Non-Ferrous Metals Plants
Q-SAW
Band sawing machine for ingot preparation
Q-EDGER
Vertical edger for optimum yield and width control
Q-ISIM
Innoval Spray Impact Model for all rolling mills
Q-DFC
Dual coolant flexibility for aluminium rolling mills
Q-RCS
Roll coolant system for aluminium rolling mills
Q-SB
Scatch brushes for aluminium work rolls
Q-HEAVY CROP
Heavy shear for high-quality cropping and plate dividing
Q-PREP
Preparation Station
DIAMOND MILL
Danieli aluminium cold mill modernization concept
Q-MILL
The quick improvement package applicable to all the cold and foil mills
HI-RES
Innovative solutions for the most optimized and customized spray coolant systems
QIL
Danieli Quality Inspection Line
Q-ROPO
Roll polishing device for bright rolls and strips
DAN ECO²
Cleaner solutions for aluminium mills ECOnomically and ECOlogically
DAN-PURITY
Rolling oil filtration system
DF COULOMBopt
Electrostatic oiler for cold mills and cutting lines
Q-PRESS
Transversal presses for plate stretcher
Q-MANDREL CHANGE
Automatic changing devices for recoiler mandrels
QUICKTOOL
Automatic slitting tool changing device - turnstile solution
Q-CHOP
Cutter for metal packaging strips
SAVE-CUT
Scrap Cutter
A fundamental solution for secure, low-noise scrap removal
Q-VARO
Vacuum roll braking units for smooth handling of sensitive strip
ESED
Energy Saving Electrical Drive
BREDANEXT
BREda DANieli EXTrusion maintenance support and trouble shooting
Cross products

Cross products

environment, hydraulics, cranes and construction

Plant monitoring maintenance and management
Q3-Intelligence
Business intelligence, integrated data acquisition, analysis and problem solving platform
Q3-MES
Manufacturing Execution System (MES) for the metals industry
DANIELI CMS
Danieli Condition monitoring system for the metals industry
Q3-DMMS
Danieli Maintenance Management System: maintenance effectiveness for metals industry profitability
Q-PDC
Power Demand Control
CrMS
Crane Fleet Management System
CRBS
Crane Regenerative Braking System.
The Green Crane.
SAFESTAR
Integrated communication system for safety supervision
TELESERVICE
Worldwide assistance for steelmaking plants
direct contact
Mail to
info@danieli.com