LONG PRODUCTS
Forging plants & Manipulators
Two / Four-column forging press
Danieli forging presses and integrated forging plants are engineered to deliver superior product quality, maximum productivity, and reduced transformation costs through the full coordination of presses, manipulators, and auxiliary equipment, with advanced process simulation tools applied at the design stage to verify and optimize the performance of the entire forging plant, ensuring reliable and repeatable operation under all working conditions.
In particular, open-die push-down forging presses are specifically designed to guarantee the highest product quality and productivity while minimizing costs, featuring a robust structure capable of efficiently absorbing transversal loads.
Main features of our push-down press:
- Pre-stressed frame for a maximum rigidity and long service life
- Flat-moving crosshead guides on columns, adjustable by wedges to maximize the positioning accuracy
- Transmission of hydraulic forging forces from the main plunger to the moving crosshead via double spherical joints to guarantee smooth operation and reduced mechanical stress
- Quick upper die-changing system minimizing press downtime
- Shifting forging table to enhance process efficiency by facilitating material handling
- Die cross-slide (with optional die magazine) providing flexibility in tooling management and supporting quick setup changes
- Automatically adjustable moving crosshead guiding system (patented) ensuring optimal alignment and positioning accuracy
Main features of our mobile and Rail-bound manipulators:
- Machine rigidity to guarantee stable operation and consistent performance
- Fast product handling for a maximized productivity
- Advanced control systems ensuring precise and repeatable positioning control and , therefore, maximizing ingot dimensional accuracy and metallurgical properties.
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