ALUMINIUM AND NON-FERROUS METALS

Danieli extrusion plants are equipped with most advanced technical and technological solutions so to provide machineries with long service life, high performance and reliability so to maximize the productivity.  

With over than 70 years of experience in designing and manufacturing extrusion plants for different applications, Danieli Breda can offer the market plants with different configurations each responding to the specific requirements of the customers.  

For what concerns the technology and the process type of the extrusion press, which is the core equipment of the plant, Danieli Breda portfolio and know-how extends to the followings:  

• Direct Extrusion with front loading press 
• Indirect Extrusion with different billet loading cycles  
• Direct or Indirect Extrusion press equipped with internal piercer (Double-action) 
• Direct/Indirect Extrusion press equipped with internal piercer.  
• Direct Extrusion with back loading short stroke press  

At the core of the extrusion lines, Danieli Breda’s extrusion presses are mechanically designed to have the most reliable    a reliable with the state-of-the-art design features as well as an automation and safety control system which can be integrated into the ERP providing an autonomous production management system with very high efficiency. The automation package will include wireless tablets with tablet-based HMI which makes the remote process control, maintenance and remote assistance much more effective and easier.   

Danieli Breda extrusion plants are equipped with robust mechanical frames, optimal engineering of the hydraulic powerpacks, and well-architected automation systems guaranteeing a precise control over the process parameters which is essential for extruding hard alloys (including 7xxx alloy series) and meeting the stringent quality requirements of automotive industry. The Presses will be equipped with ESED 4.0 energy saving technological package enabling a reduction in electricity consumption up to 30%. Danieli Breda will also supply its well-proven Isothermal Extrusion system which is designed to control the process parameters in such a way to maintain a constant temperature of the profile at the press exit which is essential to guarantee homogeneous mechanical properties over the length of the extruded profile. A profile guiding system which will be installed at the press exit is equipped with rollers to guide the profile and a knurling machine to automatically mark the profile section that shall be discarded at final cutting unit.